top of page

Patterns & Tooling

Our foundry specializes in grey and ductile iron sand castings. We use a variety of molding techniques to ensure the highest quality products. Our team of experts will work with you to ensure your project is successful from start to finish.

Screenshot 2024-01-25 at 7.34.01 PM.png

Core Making

AFK has In-House core production facilities to help us effectively control our casting production. Our core room is located in our main facility and contains both shell and air set core capabilities. 

Screenshot 2024-01-25 at 7.34.25 PM.png

Automated Molding

Automated Molding allows AFK to Deliver Value to our many customers in a key dimension that directly corresponds to competitive casting pricing. 

Equipment includes (2) 16 X 20 Automatic Molding Lines

COPE & DRAG MOLDING
 

C&D Molding allows AFK to Deliver Value to our many customers in another key dimension of larger molding and castings sizes. We can manufacture castings that typically will max out around 350+ LBS.

Equipment includes (2) C&D CELLS

Screenshot 2024-02-07 at 8.22.52 AM.png

Melting & Casting Facilities

(3) 3 Ton Coreless Induction Furnaces

Ductile Iron: Class 60-40-18 | Class 65-45-12 | 

                     Class 80-55-06 | Class 100 - 70 - 03

Grey Iron: Class 20, 25, 30 & 35

2 shifts and pouring 100,000+ lbs per day

Hamburg Cleaning Facilities

Our Hamburg Facility is a 25,000+ SQ FT Manufacturing facility where we specialize in finishing and grinding our castings. We utilize 8 advanced grinding work stations.

<

 

 

AFK has also incorporated Automated Grinding with our MAUS cell.

>

Screenshot 2024-01-25 at 7.33_edited.png

Casting Engineering 

At AFK Foundry, we are committed to providing our customers with the highest level of support. Our team is available to answer any questions you may have and to ensure that your project is successful.

Quality Assurance

Full Metallurgical Testing & Reporting (Maxx Spectrometer)

Melt Lab & Instant Chemistry Feedback / Reporting 

Third Part Cross Checking 

Hartley Sand Controls for Sand Testing & Controlling 

Faro arm for accurate dimensional measuring 

Production brinnel machine and capabilities

High Power Microscope for Checking Micro Structure 

Diligent Quality Control Inspection

Metal Certifications

Screenshot 2024-02-07 at 10.09.50 AM.png

CUSTOMER SERVICE & STOCKING PROGRAMS

Our products are used in a variety of industries, including automotive, agriculture, mining, and construction. Contact us today to learn more about how we can help with your specific project needs.

bottom of page