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Full Service Foundry allows for all size production runs -  including prototyping services!

AFK Foundry has been dedicated to providing value to our many customers over the decades. We have found that by controlling the production process in-house allows for quality control and quicker turnaround - leading to increased supply chain value to our customer base.

Patterns & Tooling

Inside Patternshop allows us to rig and gate and properly setup our customer tooling for casting production. 

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Core Making

AFK has In-House core production facilities to help us effectively control our casting production. Our core room is located in our main facility and contains both shell and air set core capabilities. 

3 Redford 16 shell machines

2 Redford 43 shell machines


3 part phenolic resin palmer that allows for blow boxes and dump boxes in the airset process

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Automated Molding

Automated Molding allows AFK to Deliver Value to our many customers in a key dimension that directly corresponds to competitive casting pricing. 

Equipment includes (2) 16 X 20 Automatic Molding Lines

Easily convert 14 x 19 match plates***


C&D Molding allows AFK to Deliver Value to our many customers in another key dimension of larger molding and castings sizes. We can manufacture castings that typically will max out around 250+ LBS.

Equipment includes (2) C&D CELLS

Multiple flask sizes: 

26x26, 28x28x 30x30, 30x32, 28x38 and 18x37 specializing in short to medium volume of l

arger parts from 50# up to 250#.

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Melting & Casting Facilities

(3) 3 Ton Coreless Induction Furnaces

Ductile Iron: Class 60-40-18 | Class 65-45-12 | 

                     Class 80-55-06 | Class 100 - 70 - 03

Grey Iron: Class 20, 25, 30 & 35

2 shifts and pouring 100,000+ lbs per day

Hamburg Cleaning Facilities

Our Hamburg Facility is a 25,000+ SQ FT Manufacturing facility where we specialize in finishing and grinding our castings. We utilize 8 advanced grinding work stations.




AFK has also incorporated Automated Grinding with our MAUS cell.


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Casting Engineering 

At AFK Foundry, we are committed to providing our customers with the highest level of support. Our team is available to answer any questions you may have and to ensure that your project is successful.

Quality Assurance

Full Metallurgical Testing & Reporting (Maxx Spectrometer)

Melt Lab & Instant Chemistry Feedback / Reporting 

Third Part Cross Checking 

Hartley Sand Controls for Sand Testing & Controlling 

Faro arm for accurate dimensional measuring 

Production brinnel machine and capabilities

High Power Microscope for Checking Micro Structure 

Diligent Quality Control Inspection

Metal Certifications

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Our products are used in a variety of industries, including automotive, agriculture, mining, and construction. Contact us today to learn more about how we can help with your specific project needs.

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